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I. Project Background
Amidst increasingly fierce competition in the manufacturing industry, a Turkish client's machining industry faces numerous challenges, including rising labor costs, the urgent need to improve production efficiency, and the need to enhance product quality consistency. Traditional manual machine tool loading and unloading is not only inefficient but also, due to human factors, makes it difficult to ensure consistent product quality. To overcome these bottlenecks and automate their production processes, the Turkish client decided to introduce an advanced industrial robotics solution. After extensive research and evaluation, the client ultimately selected SZGH's SZGH-B1500-C-6 robot to perform loading and unloading operations alongside their machine tools.
II. Project Requirements Analysis
High Efficiency Requirements: The client expected the new loading and unloading system to significantly improve production efficiency and meet growing order demand. Calculations indicated that the loading and unloading time for a single batch of parts needed to be reduced by at least 50%.
High Precision Requirements: The parts being processed are made of 45-gauge steel, requiring extremely high precision. The robot's positioning accuracy during loading and unloading must reach ±0.02mm to ensure accurate part placement and thus guarantee product quality. Stability Requirements: The production line needs to operate continuously for extended periods of time, requiring the robot loading and unloading system to exhibit high stability. A mean time between failures (MTBF) of at least 5,000 hours is required to minimize production interruptions caused by equipment failures.
Flexible Production Requirements: The customer's product offerings are diverse, requiring the loading and unloading system to quickly adapt to the loading and unloading of parts of varying sizes and shapes, ensuring a certain level of flexible production capabilities.
III. Introduction to the SZGH-B1500-C-6 Robot
Key Parameters
Load Capacity: The robot boasts a 10kg load capacity, sufficient to handle the weight range of parts processed by the customer.
Working Radius: A 1,500mm working radius allows for flexible coverage of the loading and unloading area around the machine tool, enabling efficient material handling.
Number of Axes: The four-axis design ensures flexible robot movement while simplifying programming and operation, enabling rapid response to diverse loading and unloading tasks.
Repeatability: With a repeatability of up to ±0.02mm, it fully meets the customer's stringent requirements for high-precision loading and unloading. Technical Advantages
Advanced Drive System: Equipped with high-performance servo motors and precision reducers, the robot ensures smooth, fast, and precise motion, maintaining excellent positioning accuracy even at high speeds.
Flexible Programming: Supports multiple programming modes, including teach-in and offline programming. Teach-in programming allows operators to quickly learn by manually teaching the robot's motion trajectory. Offline programming allows for simulated programming on a computer, saving production time, improving programming efficiency, and facilitating precise planning of complex tasks.
Highly Reliable Design: The robot's structure is constructed of high-strength aluminum alloy, optimized for rigidity and impact resistance. Key components are sourced from internationally renowned brands, ensuring system stability and reliability from a hardware perspective.